Industrial test and measurement technologies from Nordson, Olympus, Mitutoyo, Weidmuller and Automation Products Group.
September 8, 2014
by PLANT STAFF
Take a look at these test and measurement technologies from CIEN, PLANT’s technology section.
Measure harsh liquids in vented tanks
It’s made of PVDF material with a PTFE diaphragm, has a submersible PVDF cable, cord grip and housing as well as a conduit connection for turbulent installations in process plants, salt water holding tanks, on-board ships, turbulent tanks and rail cars.
Sensors are certified to Class I Div 1, Groups C and D for use in intrinsically safe areas with an approved barrier.
Compared to ultrasonic and radar sensor technologies, it will not have an offset in output due to foaming, reflectivity and lid angle or proximity to the tank wall.
In plastic tanks, there’s no need to install a metal plate under the transmitter. It’s vented through the cable to the outside of the tank or container so vapour and condensation will not affect the reading or its survivability. And when it’s used for marine and water processing applications, it doesn’t require a sacrificial anode to reduce corrosion over time. It will also survive longer than standard submersible transmitters in applications where bacteria attack metal.
Voltage and 4-20mA output signals allow interfacing for low current consumption or long distance transmission applications.
AST manufactures pressure sensors, transducers, transmitters and switches for pressure and level measurement in Mount Olive, NJ.
New 700G pressure gauges
Fluke Corp. has broadened its line of precision pressure calibration products with the addition of 14 new 700G Series pressure gauges and two new models of pressure calibrators: the 719Pro and 721 dual range pressure calibrator.
The 700G gauges cover from 10 inH20/20 mbar to 10,000 psi/690 bar and 0.05% accuracy, with new absolute pressure measurement ranges and reference class accuracy gauges and accuracies of 0.04% of reading. Combine 700G gauges with 700PTPK or 700HTPK pump kits for complete pressure testing up to 600 psi (40 bar) with the PTP-1 pneumatic pump, and up to 10,000 psi (690 bar) with the HTP-2 hydraulic pump.
The 719Pro calibrates high accuracy transmitters, pressure switches and pressure gauges. An onboard electric pressure pump generates up to 300 psi (20 bar), eliminating the external hand pump. It also measures, simulates and sources 4-20 mA loop current signals and measures up to 30 VDC. Its internal 24 loop supply powers a transmitter under test.
The 721 with dual isolated pressure sensors takes simultaneous static and differential pressure measurements for gas custody and transfer applications. It’s configured by selecting either a 16 psi (1.1 bar) or 36 psi (2.48 bar) low pressure sensor and adding any of seven high pressure ranges including 100, 300, 500, 1,000, 1500, 3,000 or 5,000 psi (6.9, 20, 24.5, 69, 103.4, 200, 345 bar).
Fluke Corp. manufactures electronic test tools. Fluke Canada is based in Mississauga, Ont.
Power instruments upgraded
The Visa, Guide and Xplorer models integrate ethernet, Wi-Fi, Bluetooth, as well as USB communication technology.
Improvements include 1KV CAT III (arc flash safety), higher sampling rates and improved data resolution, a tablet-like GUI, real-time reporting, and enhanced Dranetz tech support.
Visa sports IEC 61000-4-30 Class A, IEEE 1159 power quality; IEC 61000-4-7, IEEE 519 harmonics; IEC 61000-4-15, IEEE 1453:2011 voltage flicker; energy and demand monitoring; and ethernet, USB and Motor Analysis AnswerModule.
The Guide adds IEEE 1459; AnswerModules identify sag/dip directivity, capacitor switching and motor analysis; and Wi-Fi, Bluetooth.
The Xplorer has all the Guide features plus one µs transient capture.
Dranetz is a supplier of intelligent monitoring solutions based in Edison, NJ.
Scanner covers wider area
The R2100 multi-beam LED scanner from Pepperl+Fuchs handles challenging indoor and outdoor mobile equipment, intralogistics and machine and plant engineering applications where unique surfaces need to be accurately and reliably detected.
Pulse-ranging technology (PRT) combines with Ultra-IR LEDs and multi-beam scan to deliver two-dimensional measurement over an entire area.
The Ultra-IR LEDs deliver an 8 m operating range without a reflector, and they produce a larger light spot than laser emitters – an advantage when detecting objects with irregular surfaces or textures. Sensors with PRT emit a very short, high-intensity light pulse. They calculate object distance based on the speed-of-light constant and time-of-flight of the reflected light pulse. Instead of transmitting a continuous light beam, PRT sensors emit short pulses of high-intensity light up to 250,000 times per second. Compared to a continuous source that uses lasers, the energy density of one PRT LED pulse is up to 1,000 times greater for stable and reliable detection, even at distances of
300 m or more.
Pepperl+Fuchs is a manufacturer of factory and process automation products based in Twinsburg, Ohio.
Capture surrounding contours
The scanner, which is used in stationary and mobile applications, provides reliable object detection and accurate measurement information regardless of surface and ambient light conditions thanks to SICK’s HDDM technology. It also gathers object size and shape information.
With its long scanning range of up to 10 m (8 m on black targets), one scanner will monitor an area up to 235 m2.
A rotatable M12 connector provides easy device connection and replacement.
With a maximum height of 86 mm, the TIM551 easily integrates with a range of indoor and outdoor applications, including robotics, building automation, mobile vehicle and conveyor applications.
SICK Inc. is a manufacturer of sensors, safety systems, machine vision, encoders and automatic identification products for industrial applications based in Minneapolis. SICK Canada is based in Richmond Hill, Ont.
Meter sites solar panel positioning
It also tests the performance of solar receivers and window treatments. The meter reads and displays in units of W/m2 and Btu/(ft2/h). The LCD’s large numbers and high contrast make reading the measurement easy, even in bright areas.
Applications include industrial sites that use energy harvesting sensors, and telemetry systems.
Dwyer is a manufacturer of controls and instrumentation in Michigan City, Ind.
Meters monitor, control material during production
TruFlow meters from Nordson Corp. monitor and control material flow during all phases and line speeds of production for nonwovens, product assembly and packaging applications. This variation management capability allows manufacturers to measure, understand and improve material delivery and dispensing to reduce waste, improve product quality and enhance production efficiency.
Variation management is especially valuable in nonwoven disposable hygiene product manufacturing with demanding, rapidly-changing flow requirements during ramp up and ramp down. The TruFlow consistently measures actual material flow rates. It operates across a broad flow range of 10 to 500 ccs per minute, with a wide spectrum of material viscosities and temperatures. Simple connections and compact size make them adaptable to most production environments. Nordson Corp. is a manufacturer of precision technology products based in Duluth, Ga.
Multimetre optimizes bench design
Keithley Instruments Inc.’s 2110 5-1/2-digit dual-display multimetre handles a number of general-purpose system and bench design applications. Features include external triggering, a built-in reading buffer and an optional GPIB interface. Capabilities include: DC voltage (up to 1,000 V) and current (up to 10 A); AC voltage (up to 750 V) and current (up to 10 A); two- and four-wire resistance (up to 100 mega-ohms); temperature, frequency (10 Hz–300 kHz) and period; and capacitance (1 nanofarad to 100 microfarad ranges) measurements.
A variety of mathematical functions and diode and continuity test functions are also included. A programmable A-D converter and filter settings optimize the signal-to-noise ratio to improve measurement accuracy. At the fast 4-1/2-digit setting, it takes up to 50,000 readings per second.
The instrument’s dual display shows results from two measurements simultaneously, such as DC voltage and temperature, so users can monitor temperature fluctuations without interrupting other measurements.
Keithley Instruments is a manufacturer of electrical test equipment based in Cleveland.
Do a quick pressure check
Check pressure status with just a glance using the PG10 digital gauge from Automation Products Group Inc. This IP65 rated indoor/outdoor gauge has a 5.5-in. display casing, full five-digit display with 0.68-in. characters, a 270-degree digital “dial” or radial bar graph that shows a user-selectable pressure range from 0 to 100%, and four large set-up buttons.Standard features include tare, peak hold, and max-min readings, as well as user-selectable units of measure and an auto-off timer.
Two solid-state relays or SPDT mechanical relay outputs for basic to semi-advanced automation are optional.
The gauge operates within a 0 to 160 degree F range and is accurate by ±0.25%. Pressures range from vacuum to 500 psi, or 0 to 10,000 psi.Outputs are 0-2 VDC for battery-powered units, 4-20 mA for loop-powered units, and 0-5 VDC for externally powered units. Data logging provides local access to the latest 60 readings.
The Automation Products Group Inc. based in Logan, Utah supplies level and pressure sensing solutions for process control applications.
Streamline surge protection testing
To effectively protect equipment, operators must test surge protection devices regularly. Weidmuller’s V-Test portable unit streamlines testing with the Varitector VSPC pluggable surge protectors.The instrumentation manufacturer says the hand-held, battery-driven unit takes seconds to perform the test, without disconnecting any wiring from the installed surge protection device. Pluggable arrestors feature optional remote status, where the surge protector generates an alarm when the control system has not detected the condition.
This works well with V-Test to confirm the condition of the arrester. Simply plug the arrester module into the the V-Test, enter the 10-digit item number via the keypad, observe the resulting “OK” or “NOT OK” display, and replace a failed arrester with a spare to get the system back in operation.
The Weidmuller Group, based in Richmond, Va., makes industrial instrumentation.
SJ-301 improves surface testing
Mitutoyo Canada Inc. has improved the surface measurement capabilities of the SJ-301 with the SJ-310 portable surface roughness tester. It comes with the same carrying case and includes a large colour LCD touch panel for high visibility, as well as the option to choose from one of 16 display languages.
The X-axis measuring range is 16 mm (5.6 mm with a transverse tracing drive unit), and the resolution of the detector is 360 μm. Three drive units are available: standard, transverse tracing and retractable.
External ports include USB, Digimatic output, RS-232C port and footswitch. Power is supplied from either a built-in Ni-MH rechargeable battery or an AC adapter.
An optional SD memory card stores large amounts of measurement results and condition data and a high-speed, high-quality thermal printer built into the display unit prints approximately 1.5-times faster than the printer for the SJ-301.
Mitutoyo, based in Toronto, is a supplier of measurement and inspection instruments.
Measures without coating removal
You don’t have to mess up a product part to get a thickness measurement with Olympus NDT’s handheld 45MG ultrasonic gauge. It’s used for applications ranging from wall-thinning measurements of internally corroded pipes using dual element probes to very precise measurements of thin materials using single element transducers. Optional Thru-Coat and Echo-to-Echo technologies measure thicknesses without removing paint and coatings, and time-based B-scan converts live thickness readings into cross-sectional drawings.
An optional single element high penetration feature measures on thick or highly attenuating materials, such as cast metals, rubber and fibreglass. It handles a range of weather conditions and difficult inspection environments, and meets IP67 requirements. An optional data logger provides internal storage capacity of inspection data equivalent to more than 475,000 thickness readings, or 20,000 waveforms in various file formats, while the MicroSD card slot provides additional storage.
Olympus NDT is a manufacturer of non-destructive testing instruments based in Waltham, Mass.
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